Experimenter

July 2013

Experimenter is a magazine created by EAA for people who build airplanes. We will report on amateur-built aircraft as well as ultralights and other light aircraft.

Issue link: http://experimenter.epubxp.com/i/142883

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H in t s F or H o m e b uil d e r s Use a Sharpie Marker on Aluminum Planes Don't use a pencil! By Gary Baker If you have worked on an aluminum airplane, you have probably heard that you should not use a pencil to mark the aluminum parts. That's because the carbon graphite will get into the crevices inherent in the aluminum surface. The combination of carbon and aluminum in contact with one another will set up galvanic corrosion that will not become evident for some time, but it will become evident. The corrosion can only be stopped by removing a few thousandths of aluminum. Van's Aircraft and other kit manufacturers recommend that a Sharpie be used on aluminum parts instead of a pencil. The Sharpie can be removed with lacquer thinner or enamel cleaner prior to priming or painting, and it will not damage the material. Lines on aluminum marked by a Sharpie can also be left on the material before priming, if they are needed for reference and the material will not be painted later. If the material will be painted, the Sharpie lines need to be removed first. The lines will show through the primer and paint! Here is an illustration of Sharpie bleed-through. The lines were drawn on the forward side of the vertical stabilizer spar of my RV-6 after priming. This area of the spar lies against the fuselage bulkhead and will not be seen, so I did not bother to clean off the lines. The lines are bleeding through five coats of primer and white paint. So, make sure to clean off those Sharpie pen marks, if you don't want them to be seen! Watch These Online Hints for Homebuilders Videos! Here's four new videos that were released recently. Using a Magneto Synchronizer Dick Koehler shows how to use a magneto synchronizer "Buzz Box" to check magneto timing. Dick is a Technical Counselor for EAA Chapter 186, A&P; aircraft mechanic with Inspection Authorization (IA), and SportAir Workshop instructor. Diagnose low cylinder Compression After performing a differential compression test you may have low compression on one or more cylinders. Dick and Bob Koehler demonstrate ways to determine what may be the cause of the low compression reading. Engine Timing with a Flower Pot Some engines don't have timing marks, in this video Dick and Bob Koehler show how to use a timing protractor (flower pot) and locator plug to position the engine crankshaft prior to timing the magnetos to the engine. Engine Mount Cotter Pin Installation In this video, Dick Koehler demonstrates how to install a cotter pin in the engine mount castle nut. EAA Experimenter 29

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